Remove debris from around engine and transmission. Apply for Financing Opens in a new tab. Even if you do you have to make sure that the left lift arm is far enough to the left and made to stay that way by using the chains on the lift arms. NOTE: Do not use compressed air to clean the pre-filter or pre-cleaner. Ive traced the wires to the pto clutch and switch. I have MDT yardman he4160 pto switch works fine and cutter engages but only for short while and blades stop, restart pto switch and they start again fine but keep dropping out. The Mower Shop, Inc. - Grasshopper Lawn Mower Parts, Hydraulic Bi-Directional Manual Lift 2011 & Older, Electric Lift Control Box and Wiring Diagram, 2007 and Older Electric Lift Assembly (Strap), 2007 and Older Electric Strap Lift Wiring Diagram, 2008 and Newer Electric Lift Assembly (Strap), 2008 and Newer Electric Strap Lift Wiring Diagram, Electric Lift and Electric Spout Assembly. Simply tell us how you prefer to view it. Think I found those for around 200 on shoup. If your lawn tractor will not allow you to adjust the deck height, check the following parts: pins, cable, rod, brackets, and linkage. Snapper Z1401K new clutch new switch clutch kicks on when starting still does not engage? Featured Listing. For a better experience, please enable JavaScript in your browser before proceeding. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. Once I get the deck up and release the button it does not lock and deck does not stay up to clean it. In case you want to replace the linkage on your own, youve to take out the pin thats holding the linkage in place and remove the cable as well as the linkage. Page 1 OPERATOR'S MANUAL & PARTS LIST RIDING MOWER MODELS 723T & 727T THE GRASSHOPPER COMPANY Moundridge, Kansas 67107 U.S.A. Seat and brake switch quit also! Tires Tire pressure can greatly affect the quality of cut your mower provides. Choke button: Starting in cold conditions or when you need a higher fuel air ratio calls for the choke switch you will need to set the to 1/3, Throttle Control Setting: You will need to adjust the throttle setting as mentioned earlier based on your mowing conditions. Inspect nuts, bolts and linkage for snug fits. Thats because if the lockout valve is closed, it locks the entire system and the deck wont move. SHARON BROOKS, Bad switch, or wires are switched on pro switch. Step 3 - Remove the side discharge shield. Time Remaining: 1 Day. The linkage is important because its designed with the nut thats tightened to raise the desk and is loosened to lower the mower deck. Its recommended that you use the mower on even surfaces, and to prevent further damage to the deck, you must avoid debris and bumps. There are hex-head bolts on the side of each pump, and on some . Refer to the owner's manual for engine manufacturer recommendations for coolant replacement. Solution. Check that all fittings and clamps seal tightly, and replace if necessary. When I engage PTO switch mower blades wont turn. oldturkey03, this is not an electric clutch, but a manual one, Sep 22, 2016 by If the metal linkage becomes damaged or seized, and you cant make these adjustments, a new linkage is required. JD 2305, JD318. If you are not too familiar with how to operate a zero-turn mower, its recommended that you begin by first practicing the necessary steering controls and maintaining ground speed operations in a suitable open space. Anyone have any ideas rather than going to buy a reman for over 400 bucks to have it fail again in 2 years. Tractor. I Needed a continuity checker to test and find this issue. Change the engine oil and transmission fluid at prescribed service intervals. I think I will try to hard wire the PTO clutch harness and see if it engages then? Zero Turn Lawn Mowers Outdoor Power. I replaced the pto switch, the electric clutch and the fuse this week and it still wont work. My battery now keeps a full charge and have not had any starting or blade problems for 6 months. If a plug is corroded, replace it before storing the mower for the winter. Turn the key knob to the side to the ON marking decal after inserting the key to start the engine. Begin by driving with a low engine speed and gradually work your way up the pace ladder. These cheap switches fail with high resistance eventually and need to be replaced. However, if the bracket becomes damaged, it will impact the decks ability to move. Stand in front of the mower, facing the seat and the mower deck. For this purpose, you have to remove the deck and locate the bracket by following instructions from the user manual. You can initiate a steeper zero-degree turn by pulling the right lever towards you and pushing the left lever forwards away from you the further you push or pull these corresponding levers, the quicker your mower turns. Caution: Activate glow plugs for 5 to 10 seconds only. It will help if you put the mower on a flat and smooth surface. The further forward you push the two steering levers, the faster you dictate the mower to travel straight. To check . Fill fuel tank with fresh fuel. StarTech. Thats because incorrect installation can restrict the decks motion, hence issues in raising and lowering. NEVER preheat for more than 20 seconds. If youre not comfortable with operating on your unit, dont hesitate to take to a service center for inspection. For normal operating conditions it is recommended that you leave the switch at the 1/3. Financial Calculator. NOTE: Pressurized water can infiltrate bearings and fittings, leading to increased wear and premature component failure. If the rod bends, it will cause issues while adjusting the decks height and position and the only solution is to replace the bent rod. Once youve located the mounting points and running points for this cable, you will need to consult your manual to determine what the best procedure is to replace this cable. When I was cutting grass I would hear the PTO disengage for a short second then reengage. Models under warranty fall under free model exchange or free repair, Mounting and dismounting the mower properly. For oiled-foam pre-cleaners, wash thoroughly and apply a light coating of oil. Refill the drive system fluid as instructed in the manual. @b9w, I have a 2006 cub cadet ztr50, my pto went out at the end of fall. My mowing deck won't raise up. 2022 LawnMowerForum.com. Fortunately, most of these problems are fixable without you having to take your unit to a service center. I see you have fixed your problem but FYI to anyone reading this, I had the same issue with the mower not engaging and found the normally open contact on the mower deck engage button was bad. Just want's to make a clicking sound. grasshopper 721d parts. I attached some images from the manual. Kevlar-type cord belts are designed to perform throughout multiple seasons in flat-plane deck designs, such as with Grasshopper mower decks. In case something needs to be replaced or repaired, you must put the equipment on a leveled surface to make sure the connections are secured in place. Then the blades come on again, any sugestions, Aug 26, 2018 by Change the oil at recommended intervals using the proper grade of oil, and always use OEM filters. Take advantage of maximum productivity and versatility with the Grasshopper Model 729BT riding lawn mower. Found out voltage was collapsing on lower. The mower deck is designed to raise and go down to make sure the grass is cut properly, but if your mower deck isnt raising or lowering, there are various solutions that you can try! Ensure that youre experienced with working on power tools before attempting to carry out any repairs on your mower. I've tried turning the height adjusting knob but its hard to turn clock wise. 3) Tighten the self-tapping screws. I'll look those up tonight and see if I can find anything thanks. 2.) Ensure tires are properly inflated. Remove the mower's air filter and check to see if it needs replacing. The rear PTO will raise and lower but the deck won't work. To replace the cable, first locate the attachment points for this cable and disconnect it. https://plus.google.com/photos/1145ms/6047248910522462897?authkey=CLi5pqLHh7DGeA. Steering and drive levers: The mower has two levers which can be used independently or together in order to move the unit forwards, backwards or turn towards either side. Adjust loose bolts, nuts and other components. QUALITY FIRST, MONEY SECOND: We focus on providing our clients higher value for the dollars they invest with us. There is no control valve involved in the changeover or lock similar to the 2305. Having a tool as substantial in size as a Grasshopper mower can make even large mowing jobs go quickly -- but with that large size comes the issue of how to store and move it. Chris, first try to adjust the clutch. The bad news it's about $625 for a new one. Stress fatigue.just like me lol. The rods are convenient to replace as you only have to tighten the hex nut and a few pins. DudLee Brennfoerder, I put a new idle belt on my craftsman mower but the clutch won't work,I can switch gears while the clutch is out and have no brakes,what did I do wrong,mine is a manual clutch. 2003 GRASSHOPPER 725-G2, 3 CYLINDER WATER COOLED KUBOTA GAS ENGINE. Updated: Tuesday, January 24, 2023 04:53 PM. However, you must hire a professional to change the links as the connections are sensitive. Retighten the hex bolt once the proper deck adjustment is complete. I have a new holland tz25da.was mowing along just fine and then the blades stopped.should I start with the fluids first? Having said that, its recommended that you charge the battery by jumpstarting the mower. or Best Offer. If a replacement is needed, always choose a genuine Grasshopper air filter to keep your mower running at peak efficiency. I replaced the clutch and it's working great. Tire chains are available for 20-inch diameter and smaller turf tires to increase traction for winter usage. As I remember my mower deck is controlled by the outer lever. Cutting Width: 61 in. Do not straighten bent blades or add weight to blade tips; bent or altered blades will affect airflow and diminish cut quality. Consult operator's manual for tension adjustment procedures. 1.1 Powerfold Deck Won't Lock. Do not put the mower in a position where you do not have enough traction to pull out from the incline or stop. Step 2 - On a flat, level surface, check your tire pressure and air up if necessary. When stabilizer is added to the fuel tank, allow the engine to run in an open, ventilated area for about 10 minutes to ensure the treated fuel is circulated throughout the fuel system. The mower should be cleaned after each mowing using compressed air. However, with time, this cable can stretch or break down, which makes it challenging to control the decks position. The service-friendly Grasshopper design makes it easy to keep your Grasshopper zero-turn mower in peak operating condition. To replace the cable, first locate the attachment points for this cable and disconnect it. Grasshopper mowers are designed to be comfortable and easy to use. For plugs that are still in good condition, adding an ounce of motor oil to the cylinders and cranking the engine a few times will help keep cylinders lubricated during winter storage. To replace the rod, first remove the hex nut on the front adjustment rod. Over time the cable can stretch and even break, and when this happens the cable will need to be replaced. She's also a lifelong athlete and is pursuing certification as a personal trainer. I took pictures too.the link still looks like its good. Perform all other maintenance as recommended in operator's manual. Check transmission fluid level before each mowing, and engine coolant level if so equipped. Check tire pressure with a low-pressure gauge. Always keep a log of all regular maintenance. I have replaced the PTO switch but it still does nothing. Does not fit 124/52 w/ SN 6219999 & below. You can use the left steering wheel to stabilize yourself while mounting or dismounting the mower, however do not attempt to support all your weight on it. Thanks in advance. Once the bent rod is out, put in the new one and screw in the hex nut. suitcase weights -- Lawn roller -- Upgraded seat springs from psrumors -- Kennyd's bolt on hooks & clevis -- BXpanded tooth bar -- CMI 6' wagon -- Heavy Hitch Cultivator /garden bedder / hiller attachments --. My 727 powered mower deck will not lift up. I push the on power up button but all it does is make a ratcheting noise,Help:confused2: . Sharpen blades regularly, and check for balance and levelness. And the clutch smells like it's burning up and is throwing small shards of metal and plastic. Gary Wilson, Husqvarna RX5424 Last year we had some issues with it not wanting to start, but it was the seat switch out of place, and. Could this be caused by the deck belt being too loose or maybe the main belt being too . @oldturkey03. I've changed the pot switch. So, if the deck wont move and you cannot adjust the height, its recommended that you check the pins and replace the broken ones. Back the actuator 1/2" prevailing torque nut off 1/16 of a turn. Check engine oil level, and add oil as necessary. Try this first. What reasons are there for my pto clutch starting up and running fine for about 5 minutes then the blades just stop . Check wiring harnesses and visible wiring for damaged casings and repair or replace if needed. Always start at the bottom of the slope gradually work your way up if you feel the machine lose stability or are unable to proceed up the incline, abandon the attempt and cease operation. Aside from a deck adjustment gear, your mower may have a linkage that helps adjust the deck height. i'll voltage was on the switch and nothing left for the actuator to operate. WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth . I have the same problem. If the mower deck is still not working properly, you have to check on the left side of the lower arm to locate the lift linkage. Blow off standing water with low-pressure air and allow the mower to dry completely before use. Kubota Engine 61" DURAMAX Power Fold Cutting Deck ONLY 555HRS. Fuel Different grades of fuel are used for warm and cold weather operation. Wasn't happy with the cost but lifting my old deck on previous Grasshopper manually wasn't easy. Save my name, email, and website in this browser for the next time I comment. Whether you're using the lever assist arm or not, practice good lifting habits by bending and lifting from the knees, and not by bending at the waist. In addition, it prevents the spinning blade from projecting the objects. The mower has a cable that connects the deck and lift handle, and you have to check it when the deck stops working. Tested the switch and was certain it was the clutch even though I had jumped the battery to get it started. I removed my entire actuator and opened the gearbox as well and it was contaminated with water too. The solution is to take out the deck and reinstall it according to the instructions mentioned in the user manual. Make sure that you insert the cable tightly, and when the cable connection is done, put the linkage in place and screw in the pin to tighten it in place. oldturkey03, I have same problem but when I turn pto it try's to engage I can hear and see somethings working upper side of clutch but nothing to the belt pully, LowCharge The bracket is attached to the mower deck and houses the deck gear assembly, which raises and lowers the deck. Following is a list of cutting deck problems and possible solutions. Double-layered, 10-gauge plus 7-gauge* formed laminate spindle plane is 25% thicker than quarter-inch steel and nearly an inch thick in stress zones. Be sure to check the tires for leaks and extreme wear at the end of every mowing season, and repair or replace them as necessary, to prevent sidewall damage from sitting flat over the winter. Block heaters are available for most Kubota engines used in Grasshopper power units. However, if youre not familiar with the process, leveling your deck can be confusing. Thoroughly clean all accessible points and remove dried grass and dirt from crevices; a lightly oiled shop towel will help remove stubborn deposits. - Lawn Mower Craftsman ZTS 7500 Apply wax to help keep dirt and debris from sticking to the exterior while mowing. Once youre done with the session, wait until all the mowers moving parts come to a complete stop after you turn off the engine before you begin to dismount. Keep engine, mower deck and all other parts of the mower free from dirt and debris. Dried grass and dirt from crevices ; a lightly oiled shop towel will help remove deposits! 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